Partial Oxidation of Methanol over Highly Dispersed Vanadia Supported on Silica SBA-15

The partial oxidation of methanol to formaldehyde was studied over highly dispersed vanadia supported on mesoporous silica SBA-15 (VOx/SBA-15). VOx/SBA-15 catalysts were prepared by a novel grafting/ion-exchange method and characterized using UV-VISand Raman spectroscopy. The resulting surface vanadium oxide species (0 – 2.3 V/nm), grafted on the inner pores of the SBA-15 silica matrix, consist of tetrahedrally coordinated monomeric and polymeric vanadia. The VOx/SBA-15 catalysts are active and highly selective for the production of formaldehyde between 300-400°C. Comparison of the reactivity results with literature data reveals that a better catalytic performance can be obtained over vanadia supported on mesoporous silica in comparison with conventional silica samples with the same vanadium loading. Raman characterization of the catalyst after reaction at high conversion indicates that dispersed vanadia partly agglomerates into vanadia crystallites during methanol oxidation.